Organic Photoconductor Coating (OPC) Machine

Dip Coating Machine for Photoreceptor Drums

OPC cleaning

OPC coating

OPC processing

Overview

This is a dip coating machine for organic photoreceptor drums, which are the main components in copiers and laser printers.
It is able to minimize speed fluctuations and bubble formation.
Beginning with the coating portion which suppresses equipment vibrations to within microns, the line comprises various portions incorporating expertise for explosion-prevention, cleaning, and other functions. This stabilizes the coating film to achieve a high-precision coating with an accuracy of within 5 μm.

Additional information: OPC Coating Machine

Suitable for coating organic photoreceptor used for copiers, laser printers, facsimiles
Achieved high-accuracy coating by reducing even slight vibrations using our unique technology

Line Configuration Example

Work Flow

OPC work flow

Features

  • Accommodates flexible production plans and multi-product production
  • Centralized Monitoring System monitoring all production processes, Product-by-Product traceability
  • Automated solvent cleaning/pure water cleaning
  • Maintained low-vibration environment
  • Minimized speed variation and bubble formation
  • Cleanliness level: Class 100
  • Adjustable air volume in the course of coating
  • Optimal coating materials mixing machine to meet your needs
  • Anti-explosion type

Constituent Unit Examples

OPC cleaning

Automated Cleaning

  • Brush cleaning
  • Spray cleaning
  • Drying/cooling unit
  • Other units

Coating

  • Multi-products applicable using multi-stage chucks

OPC processing

Posterior Processing

  • Gear assembly
  • Inspection
  • Packaging/packing
  • Other applications

Examples of Line Configuration using Standard Units

Example 1: Continuous 3-layer coating

3-layer OPC line configuration

Example 2: 1-layer continuous coating

1-layer OPC line configuration

Standard Units Customized Optional Units
  • Manual material loading unit
  • Coating unit
  • Bottom wiper unit
  • Slurry circulation unit
  • Drying/cooling unit
  • Manual product-unloading unit
  • Drum reception/storage/unpacking unit
  • Automatic material loading unit
  • Automatic cleaning unit
  • Mixing unit
  • Other units
  • Production management system

Inquiries

Technological Field
Technology >> Application & Coating > Coating application machine
Industry Sector
Industry sector >> Home appliances & electronics equipment > Factory automation